SEEPEX 4.0 will showcase the world’s first routinely adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, where it will be presenting the following technology of pumps. The business leader from North Rhine-Westphalia will be presenting the world’s first progressive cavity pump with routinely adjustable stator clamping on the leading trade truthful for water, sewage, waste and uncooked materials management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump systems and Digital Solutions as quickly as again demonstrates its market management in the area of clever and progressive options.
The same applies to the other trade honest shows that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX will be participating in the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is becoming digital. “SCT AutoAdjust is one other logical step from the world of analog products into the world of digital pumps and is in phrases of its technical design the one considered one of its type on the planet,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is consistently developing its digital products and services with ambition and keenness. The pump producer combines its digital solutions with the traditional pump enterprise to provide its clients extra time for the necessities, cut back costs and simplify processes.
At the world truthful for environmental technologies on the end of May, worldwide trade visitors will expertise the premiere of a completely automated answer with integrated Industry four.0 options. The current premium mannequin range SCT AutoAdjust offers revolutionary improvements in the area of progressive cavity pumps. Wrenches and so on. are actually a factor of the past in terms of upkeep. One click on from a remote location and the stator is again in top form. The range, which was developed on the idea of customer necessities, makes upkeep work a lot easier and subsequently helps to save time and costs. Retensioning ensures fixed pumping capability and excessive productiveness. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, fastest and easiest maintenance work ever. Productivity is increased and upkeep times are reduced to a minimum – so it couldn’t be any better.” Compared to pumps with out SCT, life-cycle costs are also significantly lowered. SCT AutoAdjust is available in a 1-stage and 2-stage version for pressures up to 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design precept: the Smart Stator consists of two halves, in order that upkeep may be easily performed by one particular person. Suction or pressure traces now not must be removed. With ราคาเกจวัดแรงดัน integrated retensioning system, the clamping between the rotor and the stator may be adjusted for optimal conveyance if the circulate price is reduced because of put on and tear. The latest development, the SCT AutoAdjust, now mechanically and hydraulically retensions the stator on the push of a button, without the need for any particular tools. The new SCT AutoAdjust technology allows the stator to be retensioned both conveniently from the management room through analogue signal traces or digitally through varied fieldbus systems. Quick access on web site at the pump may be achieved via a control panel or through Bluetooth using an app for Android and Apple tablets that are already linked to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform forms the interface between sensible pumps, providers and processes. It bundles the info from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s personal SCADA system. This permits focused evaluations and analyses that can be used for course of optimization. All collected information is saved reliably and securely within the cloud. The real-time information from the monitoring service provide feedback on put on and tear or indicate that spare elements are due for reordering quickly. Shutdowns are prevented and system availability is increased. Reliable evaluations are used for preventive upkeep as outlined within the working and maintenance instructions based mostly on the operating hours for gearbox oil adjustments and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program also uses historic knowledge to enable predictive maintenance forecasting and identification of abnormal situations. By combining completely different sensor data, guidelines could be created to trigger alarms. For instance, a decreased move rate at increased pump pace compared to the pump’s particular person calibration curve would indicate pump put on. This signifies that if unintentional course of modifications are displayed, measures could be taken at an early stage. The deeper evaluation of all collected pump information also allows SEEPEX to make more correct life cycle predictions for every pump kind based on an anomaly detection verify.
With “Smart Air Injection” (SAI), SEEPEX provides its custom-made system solution that mixes the benefits of two pump applied sciences to move extremely dewatered sludge over lengthy distances in a particularly energy-efficient manner. Sewage sludge compressed into plugs may be conveyed as a lot as 1000 meters to its vacation spot utilizing pulses of compressed air within the pipes. For disposal companies, this alternative to traditional processes can quickly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over long distances. The innovative mixture of progressive cavity pump, extra polymer injection and pulsating compressed air software permits compacted sewage sludge to be delivered in an energy-efficient manner over lengthy distances. This system solution comes in the form of a package deal unit, which accommodates the pump, the devoted control logic, as nicely as the polymer and, if desired, the compressed air elements. This pump can be linked to the Connected Services of SEEPEX as an expansion.

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