SEEPEX will showcase the world’s first mechanically adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, the place it goes to be presenting the next generation of pumps. The business chief from North Rhine-Westphalia might be presenting the world’s first progressive cavity pump with mechanically adjustable stator clamping at the main trade truthful for water, sewage, waste and uncooked supplies administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions once again demonstrates its market management in the field of clever and innovative solutions.
The similar applies to the opposite trade fair shows that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX shall be taking part in the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is becoming digital. “SCT AutoAdjust is another logical step from the world of analog products into the world of digital pumps and is in phrases of its technical design the one considered one of its kind in the world,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is constantly growing its digital products and services with ambition and keenness. The pump manufacturer combines its digital solutions with the traditional pump enterprise to give its customers extra time for the necessities, reduce prices and simplify processes.
At the world honest for environmental technologies on the end of May, international commerce visitors will experience the premiere of a completely automated answer with integrated Industry four.0 features. The present premium mannequin vary SCT AutoAdjust offers revolutionary improvements in the area of progressive cavity pumps. Wrenches and so on. are actually a factor of the previous in phrases of maintenance. One click from a distant location and the stator is again in top shape. The range, which was developed on the premise of customer necessities, makes upkeep work much simpler and subsequently helps to keep away from wasting time and prices. Retensioning ensures fixed pumping capability and excessive productivity. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, fastest and best upkeep work ever. Productivity is increased and maintenance instances are reduced to a minimal – so it couldn’t be any better.” Compared to pumps without SCT, life-cycle costs are also significantly decreased. SCT AutoAdjust is available in a 1-stage and 2-stage model for pressures up to eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design principle: the Smart Stator consists of two halves, in order that maintenance may be simply carried out by one person. Suction or strain traces not have to be eliminated. With an built-in retensioning device, the clamping between the rotor and the stator may be adjusted for optimum conveyance if the circulate price is decreased as a result of put on and tear. The newest growth, the SCT AutoAdjust, now mechanically and hydraulically retensions the stator on the push of a button, without the need for any particular instruments. The new SCT AutoAdjust generation permits the stator to be retensioned either conveniently from the control room via analogue signal lines or digitally by way of various fieldbus systems. Quick entry on web site on the pump can be achieved by way of a management panel or through Bluetooth using an app for Android and Apple tablets that are already linked to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform varieties the interface between sensible pumps, services and processes. It bundles the info from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s personal SCADA system. เกจแรงดันน้ำ allows targeted evaluations and analyses that can be used for process optimization. All collected data is saved reliably and securely within the cloud. The real-time data from the monitoring service provide suggestions on wear and tear or indicate that spare parts are due for reordering soon. Shutdowns are prevented and system availability is elevated. Reliable evaluations are used for preventive upkeep as outlined in the operating and upkeep instructions based mostly on the operating hours for gearbox oil modifications and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program also makes use of historic information to allow predictive maintenance forecasting and identification of irregular situations. By combining totally different sensor information, guidelines could be created to trigger alarms. For instance, a decreased circulate rate at increased pump pace in comparison with the pump’s individual calibration curve would indicate pump put on. This signifies that if unintentional process modifications are displayed, measures may be taken at an early stage. The deeper evaluation of all collected pump data also enables SEEPEX to make extra correct life cycle predictions for every pump sort based mostly on an anomaly detection verify.
With “Smart Air Injection” (SAI), SEEPEX provides its custom-made system resolution that combines the benefits of two pump technologies to move highly dewatered sludge over lengthy distances in a particularly energy-efficient manner. Sewage sludge compressed into plugs may be conveyed up to 1000 meters to its vacation spot using pulses of compressed air within the pipes. For disposal firms, this different to standard processes can shortly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over long distances. The progressive combination of progressive cavity pump, extra polymer injection and pulsating compressed air software permits compacted sewage sludge to be delivered in an energy-efficient manner over long distances. This system resolution comes within the type of a bundle unit, which contains the pump, the dedicated management logic, in addition to the polymer and, if desired, the compressed air parts. This pump can be related to the Connected Services of SEEPEX as an growth.

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