Affordable Even at Higher Flow Rates

In many functions in the oil and gasoline business, the chemical business, and even the food industry, pumps that work reliably and supply excessive efficiency are needed. At the same time, they must have convincingly low investment prices. With the Ecosmart diaphragm metering pump, the German Lewa GmbH has offered a cost-attractive and secure mannequin that can deal with flow rates of up to 300 l/h for a couple of years. For use in purposes with larger move charges, the pump expert from Leonberg, Germany, is now expanding its product vary with two new sizes. In addition to the LCA model, the Ecosmart may even be obtainable in the more highly effective LCC and LCD variations in the future. While the LCC model can meter in extra of 264 gallons per hour, Lewa designed the LCD for a flow rate of up to 528 gallons per hour. The most permissible working stress for each fashions is 50 bar and 600 kilos respectively. The stringent use of similar parts inside the Ecosmart product household retains production prices and therefore the final worth low. At pressure gauge วัด แรง ดัน , a high degree of safety may be guaranteed by specializing in all essential design features such as the strain aid valve or the proven sandwich diaphragm with steady monitoring. The LCC variant was made obtainable at the finish of 2021 and the LCD mannequin might be obtainable by mid-2022.
In addition to the confirmed diaphragm metering pumps of the Ecoflow collection, Lewa has supplied the cheaper Ecosmart pump for several years. This is especially because of the reality that although a reliable pump unit is required in quite a few processes, on the same time relatively low discharge pressures in the lower two-digit range require less complicated pump technology. With the Ecosmart LCA in the single pump version, nevertheless, solely a flow price of beneath 80 gallons per hour was beforehand potential. In order to find a way to offer the Ecosmart for functions with higher flow rates, the engineers at Lewa started developing two extra, larger pump variants in 2019. The goal was to scale up the Ecosmart to bigger functions with the confirmed safety stage and high quality Lewa parts with out considerably increasing the low funding value typical for this pump collection. This was to be achieved by a constant modular precept inside the pump collection, as properly as a strict concentrate on the important functions and options. The specifications also demanded the usual Lewa suitability for unrestricted continuous operation over a few years. Options for integrating the pumps into automated methods via analog control signals or bus techniques are additionally a matter after all.
Lewa Ecosmart LCC3 on the check stand.

First of all, the requirements for the conveying capacity needed to be implemented constructively. Larger plunger diameters have been chosen for the smaller LCC variant, in order that more than 264 gallons per hour can be conveyed instead of lower than eighty gallons. In the case of the more highly effective LCD version, the engineers additionally decided to extend the stroke length so that a maximum move rate of 528 gallons per hour might be achieved. Both pump varieties can work in opposition to a maximum operating pressure of fifty bar. As with all hydraulically actuated diaphragm metering pumps, most pressures are achieved with smaller plunger diameters.
Just as important as the efficiency of the pump was the operational reliability typical of Lewa acquainted from different pump series. For this function, particular person, essential features such because the built-in strain security valve or the sandwich diaphragm have been taken over from the Ecoflow fashions. The individually adjustable strain security valve ensures that sudden overpressure in the pump does not harm the diaphragm or pump drive. The diaphragm protection system DPS, whose essential component is a return spring for the diaphragm, also ensures that the PTFE sandwich diaphragm all the time works in the right place. It can’t be overstretched or damaged during start-up. Thus, the pump is protected against operating errors or upset working conditions. Finally, the usual diaphragm monitoring system checks the situation of the diaphragm and warns plant operators instantly if there is any harm. This reliably prevents cross-contamination between the pump and the piping system and ensures operational security at all times, especially in delicate areas with poisonous fluids. However, diaphragm monitoring is never used as a outcome of Lewa diaphragms of this sequence normally achieve service lives of several years – even under full load and continuous operation.
A key level was to maintain production costs within an analogous range to the small LCA variant, thereby creating attractive market costs for applications with less demanding necessities and lower operating strain. To accomplish that, the design of the two new pump sizes wanted to integrate elements which are as equivalent or at least related as possible to have the ability to avoid excessive manufacturing costs. In this fashion, the Lewa engineers have been in a place to successfully implement the common components technique that had already been practiced many occasions.
Pump users also profit from this clever modular precept, as many put on parts can be utilized throughout pump sorts. This significantly simplifies the spare elements inventory. At the identical time, the modular principle additionally allows individual adjustments to the respective software. For example, stroke frequencies or plunger diameters could be chosen individually. The basis for that is the M900 pump head, which is already used within the LCA variant and within the Ecoflow program.
Lewa Ecosmart LCC in heated cabinet.

The pump’s flexibility also offers advantages for plant development: It allows the Ecosmart pump to be oriented both vertically or horizontally, making it easier to combine the unit into systems with restricted or confined spaces. In addition, the pump head of the model new LCC and LCD fashions is aligned at proper angles to the plunger axis, leading to a particularly compact format. In many pumps, the pump head is on the same axis because the plunger, which regularly leads to bulky pump dimensions. The 90-degree orientation avoids this with the model new models. This benefit is achieved by the extremely compact and completely newly developed, cost-effective diaphragm drive.
In order to ensure the long service life typical of Lewa pumps, solely high-quality, strong materials are used in the LCC and LCD versions. Toxic and abrasive substances can stress the pump considerably and so quite a lot of supplies can be utilized on the wet end, that are also efficiently used in the high-pressure variants of the Ecoflow series. Many high-quality elements from the Ecoflow collection are also used for the drive units, using the widespread components strategy. The result is robustness and sturdiness that’s unusual in this pump class. In addition, all Ecosmart pumps have been designed with a single oil tub, which is used for each the lubrication of the drive unit and the hydraulics of the pump head. This eliminates the extra advanced lubrication through two separate oil methods and ends in an easier design, which not solely facilitates operation but also reduces upkeep work.
Last however not least, the new LCC and LCD versions—like the LCA—comply with the U.S. industry commonplace for metering pumps API 675, guaranteeing practically limitless usage for numerous demanding processes in a variety of industries.

For instance, when metering solvents in the chemical industry, pumps are needed that on the one hand meet the very best specification requirements and on the opposite hand are nonetheless cost-effective. Here, the Ecosmart pump with its higher performance is prepared to meet exactly these necessities, because it has been precisely engineered for applications in the lower stress range up to 50 bar (600 pounds). The larger versions of the Ecosmart pump are additionally suitable for industrial water remedy, corresponding to in seawater desalination or industrial cooling circuits. What counts right here above all is compactness and cost-effective design, which the whole Lewa Ecosmart collection fulfills thanks to its innovative design principle.
Before the model new pump variants are available to customers, a variety of in depth tests might be carried out. They will make sure that the items additionally meet the high internal firm requirements for reliability and performance in operational follow. They include, on the one hand, continuous load exams of up to several tens of thousands of hours and, on the opposite hand, overload checks. In the latter, the pump is run repeatedly at up to 20 % above most pressure to further validate its robustness. Special checks are carried out in heated cupboards to proof that the pumps additionally perform perfectly beneath extreme ambient circumstances. After profitable completion of all tests and final changes, the Ecosmart model LCC is now available on the market, the LCD model will comply with in mid-2022.

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